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होम उत्पादAutomatic Checkweigher

Cost-Saving Automated Checkweigher Solutions for High-Volume Production

Cost-Saving Automated Checkweigher Solutions for High-Volume Production

उत्पाद विवरण:
Place of Origin: CHINA
Model Number: Solving Weight Variation Challenges in Manufacturing with Smart Checkweighers
भुगतान & नौवहन नियमों:
Minimum Order Quantity: 1 set
मूल्य: बातचीत योग्य
Packaging Details: Caron box
Delivery Time: 10-30days
Supply Ability: 2000 set per month
संपर्क करें
विस्तृत उत्पाद विवरण
उत्पाद: स्मार्ट चेकवेइगर के साथ विनिर्माण में वजन भिन्नता चुनौतियों को हल करना अधिकतम गति: 150-800 आइटम/मिनट (कॉन्फ़िगर करने योग्य)
वजनी सटीकता: ± 0.1g से ± 2G (गति-निर्भर) न्यूनतम पता लगाने योग्य विचलन: लक्ष्य वजन का 0.5%
कन्वेयर प्रकार: मॉड्यूलर प्लास्टिक, स्टेनलेस स्टील, या पु बेल्ट अस्वीकृति प्रणाली: वायवीय पुशर, ड्रॉप गेट, या आर्म डाइवर्टर
बेल्ट चौड़ाई: 150-600 मिमी (समायोज्य) ऑटो अंशांकन: हर 4-8 घंटे में आत्म-कैलिब्रेट करना
परिवर्तन समय: <5 मिनट (टूल-लेस डिज़ाइन) बहु-लेन क्षमता: 2-6 समानांतर लेन
बिजली की खपत: 0.5-1.2 किलोवाट (ऊर्जा-बचत मोड उपलब्ध) मतलब समय के बीच (MTBF): > 25,000 घंटे
वास्तविक समय प्रक्रिया समायोजन: भरने वाली मशीनों के लिए स्वचालित प्रतिक्रिया भविष्य कहनेवाला रखरखाव: एआई-आधारित घटक पहनने की निगरानी
डेटा एकीकरण: ERP/MES/SCADA संगत (OPC UA, JSON, XML) नियामक स्वीकृतियां: एफडीए, ईयू 2017/745 (एमडीआर), ओआईएमएल आर 51
आईपी ​​रेटिंग: IP54 (मानक), IP66 (उपलब्ध वाशडाउन) शोर स्तर: <65 डीबी
प्रमुखता देना:

automated checkweigher for high-volume production

,

cost-saving automatic checking weigher

,

industrial checkweigher

Cost-Saving Automated Checkweigher Solutions for High-Volume Production
Solving Weight Variation Challenges in Manufacturing with Smart Checkweighers
Key Specifications
Attribute Value
Maximum Speed 150-800 items/minute (configurable)
Weighing Accuracy ±0.1g to ±2g (speed-dependent)
Minimum Detectable Deviation 0.5% of target weight
Conveyor Type Modular plastic, stainless steel, or PU belt
Rejection System Pneumatic pusher, drop gate, or arm diverter
Belt Width 150-600mm (adjustable)
Auto-Calibration Self-calibrating every 4-8 hours
Changeover Time <5 minutes (tool-less design)
Multi-Lane Capability 2-6 parallel lanes
Power Consumption 0.5-1.2 kW (energy-saving modes available)
Mean Time Between Failures (MTBF) >25,000 hours
Regulatory Approvals FDA, EU 2017/745 (MDR), OIML R51
IP Rating IP54 (standard), IP66 (washdown available)
Introduction
In high-volume manufacturing, even minor weight variations can lead to significant financial losses due to product giveaway, regulatory fines, and customer returns. Automated checkweighers provide a cost-effective, high-speed solution to ensure weight compliance while optimizing production efficiency.
Key Cost-Saving Benefits
1. Reduction in Product Giveaway
  • Problem: Overfilling (giveaway) increases material costs—e.g., a 0.5g overfill in a food plant producing 1 million units/month wastes 500kg of product.
  • Solution: Smart checkweighers dynamically adjust filling machines to maintain ±0.1g accuracy, reducing giveaway by 2-5%.
  • ROI Example: Product cost: $10/kg → Monthly savings: 500kg × $10 = $5,000/month
2. Minimizing Underweight Rejections & Fines
  • Problem: Underweight products violate labeling laws (e.g., FDA, EU weights & measures regulations), leading to fines & recalls.
  • Solution: Real-time weight monitoring rejects underfilled products before packaging, ensuring compliance.
  • Cost Avoidance: Prevents regulatory fines ($10,000 per violation) and recalls ($50,000+ per incident).
3. Lower Labor Costs with Full Automation
  • Problem: Manual weight checks are slow, inconsistent, and labor-intensive.
  • Solution: Automated checkweighers operate at 600-800 units/minute, replacing 3-5 workers/shift.
  • Labor Savings: 9 workers replaced annually → $360,000/year in wage savings.
4. Reduced Waste & Rework Costs
  • Problem: Incorrect weights lead to rejected batches, repacking, and disposal costs.
  • Solution: Instant rejection of out-of-spec products reduces rework by 90%.
  • Waste Reduction: From 3% to 0.3% rejection rate → 27,000 fewer wasted units/month at 1M production volume.
5. Energy & Maintenance Savings
  • Self-calibration reduces downtime vs. manual recalibration
  • Predictive maintenance alerts prevent $5,000+ emergency repairs
  • Low-power modes save energy during idle periods
Investment Benefits
Fast ROI - Pays for itself in < 1 year through waste reduction & labor savings
Regulatory Protection - Avoids $10,000-$100,000+ in fines per violation
Higher Efficiency - Runs at 600-800 units/min, replacing manual checks
Smart Adjustments - AI-driven optimization continuously improves accuracy
Cost-Saving Automated Checkweigher Solutions for High-Volume Production 0

सम्पर्क करने का विवरण
SMARTWEIGH INSTRUMENT CO.,LTD

व्यक्ति से संपर्क करें: Mrs. Shirley

दूरभाष: +86-15851932889

फैक्स: 86-519-68781609

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