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होम उत्पादस्वचालित चेकवेगर

Solving Weight Variation Challenges in Manufacturing with Smart Checkweighers

Solving Weight Variation Challenges in Manufacturing with Smart Checkweighers

  • Solving Weight Variation Challenges in Manufacturing with Smart Checkweighers
Solving Weight Variation Challenges in Manufacturing with Smart Checkweighers
उत्पाद विवरण:
Place of Origin: CHINA
Model Number: Solving Weight Variation Challenges in Manufacturing with Smart Checkweighers
भुगतान & नौवहन नियमों:
Minimum Order Quantity: 1 set
मूल्य: बातचीत योग्य
Packaging Details: Caron box
Delivery Time: 10-30days
Supply Ability: 2000 set per month
संपर्क करें
विस्तृत उत्पाद विवरण
उत्पाद: स्मार्ट चेकवेइगर के साथ विनिर्माण में वजन भिन्नता चुनौतियों को हल करना वजन सीमा: 0.1g - 50 किग्रा (मॉडल के आधार पर)
वजनी सटीकता: ± 0.1g से ± 1g (गति और लोड पर निर्भर करता है) तौलना गति: 800 आइटम/मिनट तक (उत्पाद के आकार और कन्वेयर प्रकार पर निर्भर करता है)
कन्वेयर चौड़ाई: 100 मिमी - 600 मिमी (विभिन्न उत्पादों के लिए समायोज्य) कन्वेयर सामग्री: स्टेनलेस स्टील, फूड-ग्रेड पु बेल्ट, या मॉड्यूलर प्लास्टिक बेल्ट
अस्वीकृति तंत्र: वायवीय पुशर, ड्रॉप गेट, डायवर्टर आर्म, या सॉफ्ट-टच अस्वीकृति आंकड़ा आउटपुट: RS-232, ईथरनेट, USB, WI-FI, 4G/5G, CLOUD (MQTT, OPC UA)
सॉफ्टवेयर सुविधाएँ: एसपीसी (सांख्यिकीय प्रक्रिया नियंत्रण), वास्तविक समय की प्रवृत्ति विश्लेषण, बैच रिपोर्टिंग अनुपालन मानक: मेटलर टोलेडो, OIML R51, NTEP, FDA 21 CFR भाग 11
परिचालन तापमान: 0 ° C से 40 ° C (कुछ मॉडल -10 ° C से 50 ° C का समर्थन करते हैं) आईपी ​​रेटिंग: IP54 (मानक), IP65/IP66 (भोजन/फार्मा के लिए वाशडाउन मॉडल)
एआई और मशीन लर्निंग: स्व-कैलिब्रेशन, अनुकूली वजन मुआवजा, भविष्य कहनेवाला रखरखाव अलर्ट बहु-लेन वजन: उच्च गति समानांतर वजन के लिए 2-8 लेन का समर्थन करता है
कार्यक्षमता की जाँच और क्रमबद्ध करें: बहु-स्तरीय छँटाई (कम वजन, अधिक वजन, स्वीकार्य)
प्रमुखता देना:

smart checkweigher for manufacturing

,

automatic checkweigher with weight control

,

industrial checkweigher for weight variation

Solving Weight Variation Challenges in Manufacturing with Smart Checkweighers
Introduction to Weight Variation Issues in Manufacturing

Weight variation is a critical quality control challenge affecting numerous manufacturing sectors including food & beverage, pharmaceuticals, cosmetics, and chemical production. Inconsistent product weights can lead to:

  • Regulatory non-compliance with labeling requirements
  • Customer dissatisfaction from receiving underfilled products
  • Significant financial losses from product giveaway (overfilling)
  • Increased production costs due to waste and rework
  • Potential safety issues in dosage-sensitive products
Key Features Solving Weight Variation Problems
1. Real-Time Process Monitoring and Adjustment
  • Continuous weight measurement at production line speeds (up to 800 items/minute)
  • Instant feedback to filling machines for automatic adjustments
  • Statistical process control (SPC) integration for trend analysis
2. Advanced Rejection Systems
  • High-speed pneumatic or mechanical rejectors
  • Multi-level sorting based on precise weight thresholds
  • Gentle handling options for fragile products
3. Data Integration and Analytics
  • Cloud connectivity for centralized data management
  • Predictive analytics to identify patterns in weight variation
  • Automated reporting for quality assurance documentation
4. Adaptive Learning Capabilities
  • Self-calibration features to maintain accuracy
  • Machine learning algorithms that optimize checkweigher performance
  • Dynamic adjustment to product changes without manual intervention
Industry-Specific Applications
Food Manufacturing
  • Portion control for packaged foods
  • Compliance with net content regulations
  • Detection of missing components in multi-piece packages
Pharmaceutical
  • Precise tablet and capsule weight verification
  • Compliance with stringent GMP requirements
  • Batch documentation for regulatory audits
Chemical Industry
  • Accurate filling of hazardous materials
  • Verification of bulk chemical packaging
  • Prevention of costly material waste
Technical Specifications
Parameter Specifications
Weighing Range 0.1g - 50kg (depending on model)
Weighing Accuracy ±0.1g to ±1g (depends on speed & load)
Weighing Speed Up to 800 items/minute (depends on product size & conveyor type)
Conveyor Width 100mm - 600mm (adjustable for different products)
Conveyor Material Stainless steel, food-grade PU belt, or modular plastic belt
Rejection Mechanism Pneumatic pusher, drop gate, diverter arm, or soft-touch rejection
Data Output RS-232, Ethernet, USB, Wi-Fi, 4G/5G, Cloud (MQTT, OPC UA)
Software Features SPC (Statistical Process Control), Real-time trend analysis, Batch reporting
Compliance Standards METTLER TOLEDO, OIML R51, NTEP, FDA 21 CFR Part 11
Solving Weight Variation Challenges in Manufacturing with Smart Checkweighers 0

सम्पर्क करने का विवरण
SMARTWEIGH INSTRUMENT CO.,LTD

व्यक्ति से संपर्क करें: Shirley

दूरभाष: +86-15851932889

फैक्स: 86-519-68781609

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